LG AX5000 Manual Programming

The LG AX5000 is a professional-grade programmable device with advanced configuration options, multiple input/output interfaces, customizable settings, and comprehensive programming capabilities. This manual covers essential programming procedures, interface configurations, parameter settings, and troubleshooting guidelines for optimal device operation.

1. Programming Overview 2. Device Interface 3. Basic Programming Setup 4. Advanced Configuration 5. Parameter Settings 6. Input/Output Configuration 7. Programming Modes 8. Security Features 9. Maintenance & Updates 10. Compliance Information 11. Troubleshooting

Programming Overview

Key programming components: Main processor unit, Configuration interface, Programming ports, Status indicators, Reset functions.

Feature	Description
Programming Interface	USB and serial communication ports for programming
Configuration Memory	Non-volatile memory for program storage
Status Indicators	LED indicators for programming status and errors
Reset Button	Hardware reset for factory default restoration
Power Input	24V DC power supply connector
I/O Ports	Digital and analog input/output connections
Communication Ports	Ethernet, RS-232, RS-485 interfaces
Configuration Software	LG Programming Suite compatible interface
Backup Memory	Automatic configuration backup system
Diagnostic Tools	Built-in programming diagnostics and validation

Device Interface

Physical connections and interface components for programming access.

Connect programming cable: Use provided USB or serial cable to connect to PC.
Power connection: Ensure proper 24V DC power supply is connected.
Interface selection: Choose appropriate communication port in software.
Device recognition: Verify device is detected by programming software.

WARNING! Ensure proper grounding and power isolation during programming to prevent damage.

Basic Programming Setup

Initial programming configuration and device setup procedures.

Install programming software: Load LG Programming Suite on compatible PC.
Device connection: Connect AX5000 to PC using appropriate interface cable.
Communication setup: Configure baud rate and protocol settings.
Initial configuration: Load basic parameter set and verify communication.
Program validation: Test basic functions and input/output responses.

CAUTION! Always backup existing configuration before making changes.

Advanced Configuration

Processor Speed: Configurable clock frequency settings.
Memory Allocation: Program and data memory distribution.
Communication Protocols: Modbus, Profibus, Ethernet/IP options.
I/O Mapping: Digital and analog channel configuration.
Timing Functions: Real-time clock and scheduling features.
Alarm Configuration: Customizable alarm thresholds and responses.
Data Logging: Historical data storage and retrieval settings.
Network Configuration: IP addressing and network parameters.

Parameter Settings

Access parameter configuration through programming software interface. Front Panel: POWER, RESET, STATUS indicators.

Software Interface: Configuration tabs, Parameter lists, Validation tools, Backup/Restore functions.

Basic Parameters: Communication settings, I/O configurations, Timing parameters, Alarm settings. Advanced: Network configuration, Security settings, Data logging, Custom functions. Maintenance: Firmware updates, Configuration backup, Diagnostic tools, System reset.

Input/Output Configuration

Digital I/O: 16 channels configurable as input or output. Analog I/O: 8 channels with configurable ranges.

Disconnect power before modifying I/O wiring.
Configure I/O type in software (input/output, analog/digital).
Set voltage/current ranges for analog channels.
Test I/O functionality with simulated signals.

Tip: Label all I/O connections for easy identification and troubleshooting.

Programming Modes

Supports multiple programming modes for different applications.

Online Programming: Real-time configuration while device is operational.
Offline Programming: Configuration development without live connection.
Simulation Mode: Test programs without physical I/O connections.
Monitor Mode: Real-time monitoring of device parameters and status.
Debug Mode: Step-by-step program execution for troubleshooting.
Backup Mode: Configuration backup and restoration procedures.
Update Mode: Firmware and software update procedures.
Security Mode: Password-protected configuration access.

WARNING! Use appropriate mode for each operation to prevent operational disruptions.

Security Features

Password Protection: Multi-level access control (default: 0000). Configuration Lock: Prevents unauthorized parameter changes. Audit Trail: Logs all configuration modifications.

Maintenance & Updates

Regular firmware updates recommended. Backup configuration before updates. Use authorized software tools only.

CAUTION! Do not interrupt power during firmware updates. Follow update procedures exactly.

Compliance Information

CE Certified: Complies with European EMC directives. UL Listed: Meets North American safety standards. RoHS Compliant: Free of hazardous substances. FCC Part 15: Class A digital device. Copyright © 2025 LG Electronics; all rights reserved. For technical support, visit www.lg.com or contact 1-800-243-0000.

Troubleshooting

Symptom	Possible Cause	Corrective Action
No communication	Cable/port configuration	Check cable connections; verify port settings; restart software.
I/O not responding	Configuration/wiring	Verify I/O configuration; check wiring; test with meter.
Program not loading	Memory/compatibility	Check memory availability; verify program compatibility.
Device not recognized	Driver/power issues	Install correct drivers; verify power supply; check cables.
Configuration lost	Battery/backup failure	Replace backup battery; restore from backup file.

Reset Procedure: Hold RESET button for 5 seconds to restore factory defaults.

Technical Support: 1-800-243-0000; www.lg.com/support