LG AS811 Service Manual

The LG AS811 is a professional service manual detailing technical specifications, disassembly procedures, troubleshooting guides, and maintenance instructions for the AS811 model. This manual provides comprehensive information for qualified service technicians including circuit diagrams, parts lists, safety precautions, and repair procedures. Below are key sections for safety, technical specifications, disassembly, troubleshooting, and maintenance.

1. Safety Precautions 2. Technical Specifications 3. Disassembly Procedures 4. Circuit Diagrams 5. Parts List 6. Troubleshooting Guide 7. Maintenance Procedures 8. Calibration Instructions 9. Service Tools Required 10. Warranty Information 11. Contact Information

Safety Precautions

Important safety warnings and precautions for service technicians.

Warning TypeDescription
Electrical SafetyAlways disconnect power before servicing
High VoltageCaution around high voltage components
ESD ProtectionUse anti-static wrist strap when handling PCBs
Component HandlingHandle delicate components with care
Test EquipmentUse properly calibrated test equipment
Replacement PartsUse only authorized LG replacement parts
Work EnvironmentMaintain clean, well-lit work area
DocumentationFollow procedures exactly as specified
Quality ControlTest all repairs before returning to customer
CertificationOnly certified technicians should perform repairs

Technical Specifications

Complete technical specifications and operating parameters.

Disassembly Procedures

Step-by-step disassembly instructions for service access.

  1. Power off and disconnect all cables from the unit.
  2. Remove rear cover screws (8x Phillips #1).
  3. Carefully separate rear cover from main chassis.
  4. Disconnect internal ribbon cables and connectors.
  5. Remove mainboard mounting screws (6x Phillips #0).
  6. Lift mainboard assembly from chassis.
  7. Remove power supply unit mounting brackets.
  8. Extract cooling fan assembly if necessary.
  9. Access individual components as required for service.

WARNING! Always discharge capacitors before handling power supply components.

Circuit Diagrams

Detailed circuit schematics and block diagrams.

Parts List

Complete list of replacement parts and components.

Part NumberDescriptionQuantity
AS811-MB-001Mainboard Assembly1
AS811-PS-002Power Supply Unit1
AS811-FAN-003Cooling Fan Assembly1
AS811-BTN-004Button Panel Assembly1
AS811-LED-005Status LED Board1
AS811-CON-006Connector Set1
AS811-SCR-007Screw Kit1
AS811-CBL-008Cable Set1
AS811-HSG-009Main Housing1
AS811-COV-010Rear Cover1

Troubleshooting Guide

Systematic troubleshooting procedures for common issues.

SymptomPossible CauseCorrective Action
No PowerPower supply failureCheck power supply output voltages; replace if necessary
No DisplayMainboard or video circuitTest video output signals; check mainboard functionality
No AudioAudio circuit failureVerify audio IC operation; check speaker connections
OverheatingCooling system failureClean fan and heatsinks; replace fan if noisy or stuck
Network IssuesNetwork chip or antennaTest network connectivity; check antenna connections
Button FailureButton panel or flex cableTest button continuity; replace button panel if needed
Boot FailureMemory or processor issueCheck memory modules; test processor functionality
USB Not WorkingUSB controller or portTest USB ports; check controller chip operation

Maintenance Procedures

Routine maintenance and cleaning procedures.

  1. Power off and disconnect unit before maintenance.
  2. Clean exterior with soft, dry cloth only.
  3. Clean ventilation openings with compressed air.
  4. Inspect internal components for dust buildup.
  5. Check fan operation and clean blades if necessary.
  6. Verify all connections are secure.
  7. Update firmware to latest version if available.
  8. Perform functional test after maintenance.

CAUTION! Do not use liquids or chemical cleaners on any components.

Calibration Instructions

Calibration procedures for optimal performance.

Service Tools Required

Essential tools for proper servicing.

ToolSpecificationPurpose
MultimeterDigital, auto-rangingVoltage and continuity testing
Screwdriver SetPhillips #0, #1, #2Disassembly and reassembly
Anti-static Wrist Strap1MΩ resistanceESD protection
Soldering IronTemperature controlledComponent replacement
Oscilloscope100MHz bandwidthSignal analysis
Heat GunAdjustable temperatureHeat shrink and SMD work
TweezersAnti-staticHandling small components
Compressed AirESD safeCleaning internal components

Warranty Information

Warranty terms and service policies.

Contact Information

LG service support and contact details.

Note: This manual is intended for qualified service technicians only.

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