LG 60PB6900 Service Manual

The LG 60PB6900 is a 60-inch Plasma TV featuring Full HD 1080p resolution, built-in digital and analog tuners, multiple HDMI inputs, USB connectivity, Smart TV capabilities with webOS platform, energy-saving technologies, and advanced picture processing. This service manual provides comprehensive technical information for qualified service technicians, including disassembly procedures, circuit diagrams, troubleshooting guides, and replacement parts information.

1. Product Overview 2. Technical Specifications 3. Disassembly Instructions 4. Circuit Diagrams 5. PCB Layouts 6. Troubleshooting Procedures 7. Test Points & Voltages 8. Parts Replacement 9. Firmware Update 10. Safety Precautions 11. Error Codes

Product Overview

Main components: Plasma Display Panel, Main Board, Power Supply Board, Y-Sustain Board, Z-Sustain Board, Control Board, and T-Con Board.

ComponentDescription
Main BoardCentral processing unit with HDMI, USB, and network interfaces
Power Supply BoardProvides various DC voltages to all circuits
Y-Sustain BoardControls vertical scanning and sustain operations
Z-Sustain BoardManages sustain operations and energy recovery
Control BoardHandles user interface and input processing
T-Con BoardTiming controller for panel driving signals
Plasma Panel60-inch Full HD 1080p display with protective glass
Heat Sink AssemblyThermal management for sustain boards
Back CoverProtective enclosure with ventilation
Stand AssemblyTabletop mounting support

Technical Specifications

Disassembly Instructions

Follow proper ESD precautions and use appropriate tools.

  1. Remove stand: Lay TV face down on soft surface, remove screws securing stand.
  2. Remove back cover: Remove all screws from rear casing, carefully separate back cover.
  3. Disconnect cables: Note cable positions before disconnecting all ribbon cables and connectors.
  4. Remove boards: Unscrew and remove individual circuit boards as needed for service.
  5. Panel access: Remove additional shielding and brackets to access plasma panel components.

WARNING! High voltages present in power supply and sustain circuits. Discharge capacitors before servicing.

Circuit Diagrams

Complete schematic diagrams for all major circuits including power supply, main board, sustain boards, and control circuits. Diagrams show component values, test points, and signal flow.

PCB Layouts

Detailed printed circuit board layouts showing component placement, trace routing, and connector locations for all major boards.

Troubleshooting Procedures

Systematic approach to diagnosing common issues including no power, no picture, abnormal colors, sound problems, and Smart TV functionality.

Test Points & Voltages

Test PointNormal VoltageTolerance
VS (Sustain Voltage)195V DC±5V
VA (Address Voltage)55V DC±3V
5V STBY5.1V DC±0.2V
12V12.2V DC±0.5V
3.3V3.3V DC±0.1V
VSCAN-190V DC±10V
VE95V DC±5V

Parts Replacement

Authorized replacement parts with part numbers and compatibility information. Includes plasma panel, circuit boards, connectors, and mechanical components.

Firmware Update

Procedures for updating TV firmware via USB or service port. Includes file preparation, update process, and verification steps.

Safety Precautions

Critical safety information for service technicians including high voltage warnings, ESD protection, proper grounding, and safe handling procedures for plasma panels.

DANGER! Lethal voltages present even when unplugged. Always discharge large capacitors before servicing.

Error Codes

Error CodeDescriptionSolution
ER01Main Board Communication ErrorCheck ribbon cables, replace main board
ER02Power Supply FaultCheck VS/VA voltages, replace PSU board
ER03Y-Sustain Board ErrorInspect Y-buffer, replace Y-sustain board
ER04Z-Sustain Board ErrorCheck Z-sustain components, replace board
ER05T-Con Board FailureVerify LVDS connection, replace T-con board
ER06Panel Temperature ErrorCheck thermal sensors, cooling system
ER07Audio Board FaultInspect audio circuits, replace audio board

Service Support: LG Service Network - Contact authorized service centers only

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